Improves Sales Order Value Chain: Efficiency Through End-to-end Integration

Before Improvement

Customer

Factory

Different Sales Orders formats
Time wasted to collate Sales orders in different formats e,g. excel spreadsheet, dealers' system formats etc.
No Economies of scale for Production
Demands are provided individually by each country HQs make it difficult for factory to optimise the production
Dealers' orders

Product dealers provide their monthly sales orders to the brand's country HQ

Own Stores' orders

The brand have their own stores in each country. The orders are sent to country's HQ

Consolidated Country Level Orders

Country HQ consolidate the orders for the monthly demand generation

Country Level Monthly demands

Each individual country HQ generate their respective demands to factory

Safety stocks replenishment

Safety stock is planned at individual country HQ level

Regional HQ own monthly demands

Large multi-countries dealers are handled by regional HQ

After Improvement

Customer

Order Management System

Factory

value-stream-lines2
Dealers' orders

Dealers sent orders through standard format provided

Own Stores' orders

Brand's own stores are ordering directly through standardized Order Management system

Consolidated Country Level Orders

Tremendous time saving for the need to collate orders

Monthly demands

Demand forecast can be done more accurately with automated analytics

Safety stocks replenishment

Consolidated safety stock planning among the countries HQs

Country Level orders consolidation at Regional HQ

Easy consolidation of monthly demand on Regional HQ level

Regional HQ own monthly demands

Better economic of scale combining with country HQs demands

Regional HQ Consolidated orders

Single monthly order from Regional HQ

Improves Sales Order Value Chain: Efficiency Through End-to-end Integration

Introduction to Sales Order Challenges

I was engaged in a project aimed at improving the sales order value chain for a well-known global brand. Despite their extensive presence, the brand faced unique challenges stemming from their multi-channel sales strategy.

The Issues with Order Collection

The global brand sells through both dealers and their own stores, which introduces complexity into their sales order process. Variability in the formats and frequency of sales order collection from these stores resulted in significant delays. The disjointed approach required additional time to collate the orders into a single monthly submission to the factory. This inefficiency led to missed opportunities and customer dissatisfaction.

The Lack of Economies of Scale

Another key issue identified was the lack of economies of scale due to individual country operations sending their orders directly to the factory. Without a consolidated order approach, the brand missed out on potential cost savings and streamlined operations.

Improvement through integrated Order Management System

Implementing an advanced order management system has significantly enhanced the sales order value chain. This innovation allows for a streamlined process, ensuring that all entities involved in the whole value chain are linked and integrated; and sharing of information and resources are enabled.

Standardized Order Submission

One of the key improvements is the introduction of a standard format for dealers to submit their monthly orders. With this protocol in place, it allows for uniformity and reduces the chances of errors.

For the brand's own retail outlets, orders are now captured directly through the integrated system. This capability not only simplifies the ordering process but also enhances visibility into stock levels and sales trends.

Benefits of Consolidated Orders

One of the most notable advantages of the new order management system is its ability to facilitate the economic scale of consolidated orders. By gathering and processing orders from various country headquarters, at regional HQ level a larger, more cost-effective shipments can be arranged with manufacturing facilities. This not only reduces shipping costs but also optimizes resource allocation throughout the supply chain.

Enhanced Demand Forecasting and Safety Stock Planning

With automated analytics equipped with order management system, Demand Forecast was able to be done more accurately.

Furthermore, the system enables consolidated safety stock planning among different country headquarters, ensuring that businesses are well-prepared to meet fluctuations in demand without overstocking.